Engenharia de Materiais

URI permanente desta comunidadehttps://repositorio.fei.edu.br/handle/FEI/17

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Pit morphology and its microstructure relation in 850°C aged UNS S31803 (SAP 2205) duplex stainless steel
(2003-07-24) Rodrigo Magnabosco; ALONSO-FALLEIROS, N.
This work described the relationship between microstructure of UNS S 31803 (SAP 2205) aged at 850°C and pitting morphology after cyclic polarization in chloride aqueous solution. The initial material, solution treated for 30 minutes at 1120°C and water quenched, was aged at 850°C for periods up to 100 hours. Cyclic polarization in 3,5% NaCl aqueous solution was conducted on #600 grounded sample surfaces. After polarization, the samples were sectioned transversal and perpendicular to polarized surface to allow the inner view of pitting corrosion using scanning electron microscope. It was found that sigma phase formation after 850°C aging treatment reduced pitting potential, and pitting corrosion occurred as selective corrosion of chromium and molybdenum impoverished regions, like interfaces between sigma phase and metallic matrix.
Pitting corrosion of UNS S41000 and UNS S42000 stainless steels
(2009-09-06) BORGES, A. O.; ALONSO-FALLEIROS, N.; Rodrigo Magnabosco
The aim of this work is to evaluate the pitting corrosion resistance, through potentiodynamic polarization tests, in two commercial martensitic stainless steels, named UNS S41000 and UNS S42000, by using four electrolytes of 0.10M Na2SO4, with different concentration of chloride: 0.01M NaCl; 0.05M NaCl; 0.10M NaCl; 0.60M NaCl (3.5%). The received samples showed a ferritic microstructure with spheroidized carbides (annealed), whereas it was observed a microstructure of tempered martensite after heat treatment. Considering the same condition - annealed or quenched and tempered - the hardness of steel UNS S42000 was always higher than steel UNS S41000. In potentiodynamic tests, the potential scan rate was defined as 1mV/s after exploratory tests which showed this parameter influence on the curve shape. From then on, it was possible to obtain polarization curves with scanning rate of 1mV/s, starting at open-circuit potential after a five minute immersion and 600 grit surface finish. The results showed that the higher chloride ion concentration, the lower the pitting potential. For a given electrolyte, pitting potential measured for annealed steel UNS S41000 is slightly higher than the same steel on quenched and tempered condition. The intense chromium carbide precipitation at the grain boundaries of former prior austenite, a phenomenon that can lead to sensitization, may be a reason for it. Through immersion tests, it was found out that pitting potential of UNS S41000, after heat treatment, is lower than corrosion potential in the electrolyte composed of (3.5% NaCl + 0.10M Na2SO4). Otherwise, steel UNS S42000 presented higher pitting potential after heat treatment. In this case, intergranular carbide precipitation was not observed and the quench and temper treatment, at first, generates a higher content of chromium in solid solution if compared with the annealing treatment, leading to a greater corrosion resistance. Pitting density and their sizes are chloride concentration dependent: the higher ion chloride concentration, the lower is pit density and the larger is pit width. According to the studied conditions, the most suitable electrolyte for pitting potential determination is composed of (0.10M NaCl + 0.10M Na2SO4). The shape of the obtained potentiodynamic polarization curves with this electrolyte allowed the identification and accurate determination of the pitting potential.
Experimental and numerical evaluation of crack growing curves (R-CURVES) of AISI 1020 steel using pin-loaded and clamped SE(T) specimens
(2010-07-26) MOREIRA, F. C.; OLIVEIRA, F. P. DE; Gustavo Donato; Rodrigo Magnabosco
SE(T) specimens are of great interest for the determination of fracture toughness and crack growth resistance of structural steels applied to pipelines and pressurized components, as a result of the similarity between stress fields in the near-tip region, which is not found in conventional C(T) and SE(B) specimens. This work applies the unloading compliance method supported by finite element models for the experimental evaluation of R-curves, using pin-loaded and clamped SE(T) specimens with equivalent crack depths. AISI 1020 steel samples were tested as an example for the experimental methodology. The obtained results allow critical evaluation of load vs. displacement and R-curves, and moreover allow the discussion of the experimental difficulties found in testing both specimen geometries.
Influence of the intercritical annealing time on the microstructure of a low carbon dual-phase steel
(2010-07-26) FORGAS JUNIOR, A.; Rodrigo Magnabosco
This work has the main purpose of analyzing the intercritical annealing time on the microstructure transformation kinetics of a dual-phase steel. Computational simulations confirmed the experimental observation, showing that annealing time at 755°C influences the formation of the austeno-ferri tic microstructure, and this can be attributed to the alloying elements partition and redistribution through ferrite-austenite interfaces. Kinetics calculations using a spherical model of diffusion, and a unidimensional model with bi-directional diffusion flux, resulted in equivalent results, which can partially describe the observed kinetics of transformation. Determination of basic metallographic parameters of the as-received material (martensite fraction and mean intercept), together to the knowledge of alloy elements distribution, are prerequisites to the success of the computational simulation.
UNS S31803 stainless steel phase transformations during 475°C and 650°C aging and its influence on the pitting potencial in a 0.6M NaCl solution
(2010-07-26) MELO, E. B. DE; Rodrigo Magnabosco
This work evaluates the phase transformations during aging at 475°C or 650°C of UNS S31803 duplex stainless steel and its influence on the pitting potential in a 0.6M NaCl solution. The material was solution treated at 1175°C and water quenched, and then aged at 475°C or 650°C for times up to 360h. Samples were a nalyzed by optical microscopy through quantitative metallography, and ferrite quantification was conducted with a ferritscope. Vickers microhardness measurements were also performed. Cyclic polarization tests were then conducted in a 0.6M NaCl solution, at a scan rate of 1 mV/s. It is found that aging at 475°C leads to a continuous increasing of material microhardness, probably related to the presence of alpha prime phase, and reduction in the pitting potentials were observed for samples aged for more than 12 h. Samples aged at 650°C show the presence of sigma and chi phases, which increased with aging time, and pitting potential is reduced for aging times greater than 4h. The pitting potential reduction in the aged samples is probably associated with the presence of ferrite and/or austenite impoverished in Cr and Mo, as a result of alpha prime formation at 475°C or sigma and chi formation at 650°C.
Influenzce of the sigma phase formation in pitting potential of UNS s31803 duplex stainless steel in 0,6M NACL AGED at 850 E 900°C
(2010-07-26) Daniella Caluscio dos Santos; Rodrigo Magnabosco
The main purpose of this work is to analyze the mechanisms and kinetics of sigma phase formation of UNS S31803 stainless steel after isothermal aging between 850 e 900°C, evaluating the influence of sigma phase formation on pitting potential in 0.6M NaCl solution. Solution treated samples of the UNS S31803 duplex stainless steel were isotermically aged at 850°C or 900°C up to 360 h. The microstructural characterization of the samples was made through quantitative metallography, ferritscope analysis and Vickers microhardness. The cyclic polarization tests used to the determination of the pitting potential were conducted in polished samples. The electrochemical behavior of aged UNS S31803 duplex stainless steel in 0.6M NaCl solution is strongly dependent on the microstructure, since both changes in mechanisms and kinetics of sigma phase formation influenced the pitting potential of the material. Increasing aging time lead to the decrease of pitting potential, due to the formation of chromium impoverished regions. Oscillations in pitting potential values were noted due to the chromium redistribution enabled by easy diffusion of this element in high temperatures.
Ferrite-to-austenite transformation during cold working of a duplex stainless steel
(2011-09-23) Rodrigo Magnabosco; TAVARES, D. B.; FORGAS, A.; DE MOURA NETO, C.
Ferrite-austenite duplex stainless steels (DSS) are replacing austenitic stainless steels in many applications due to its high mechanical and corrosion resistance. However, magnetic measurements of ferrite volume fraction using a ferritscope of cold worked samples indicate a reduction in the ferrite content with increasing mechanical work. Considering this fact, this work studies the influence of the cold working on the ferrite/austenite ratio. Samples of UNS S31803 DSS sheet, originally 3 mm thick, were solution-treated at 1175°C for 30 minutes and water quenched; after that, different levels of cold working were applied. Ferrite volume fraction was determined using two distinct methods: quantitative stereology with an optical microscope and magnetic measurements using a ferritscope; a detailed microstructural characterization, including X-ray diffractometry, was conducted to base the discussion of a possible ferrite-to-austenite diffusionless transformation.
Comparative study of ferrite quantification methods applied to duplex stainless steels
(2011-09-23) Rodrigo Magnabosco; SPOMBERG, S.
Duplex stainless steels (DSS) present approximately the same quantities of ferrite (magnetic phase) and austenite. These steels are replacing austenitic stainless steels in some applications due to its high mechanical and corrosion resistance. However, changes in the volumetric percentage of those phases can modify material properties, justifying the development of this study, which has as principal aim a comparison between three different ferrite quantification methods. Samples of two different DSS (UNS S31803 or UNS S32750), originally supplied as 20mm round bars, were solution-treated between 1000°C and 1250°C, in order to obtain different ferrite/austenite ratios. Ferrite quantification was performed in three sections: longitudinal, transverse and diagonally oriented to the rolling direction. The volume fraction of ferrite was determined using three distinct methods: quantitative stereology with an optical microscope, magnetic measurements using a ferritscope, and X-ray analysis by comparison of the relative intensities of peaks corresponding to the planes that generate maximum intensity of diffraction for single-phase samples. Results are discussed, analysing the reliability of the studied methods.
Electrochemical characterization of 13Cr low-carbon martensitic stainless steel - Corrosion study with a mini-cell setup
(2022-10-27) CALDERON- HERNANDEZ, J. W.; GONZALEZ-RAMIREZ, M. F.; SEPULVEDA-CASTANO, J. M.; SANTOS-MARTINEZ, J. D.; QUISPE-AVILES, J. M.; Rodrigo Magnabosco; Goldenstein H.
© 2022 The Authors.13Cr low-carbon martensitic stainless steels also known as supermartensitic stainless steels (SMSS) have superior properties than conventional martensitic stainless steels. The SMSS have better weldability and corrosion resistance. Nevertheless, corrosion resistance depends on phases transformations which are induced generally by heat treatments. In this work, the electrochemical properties of a SMSS were evaluated as a function of the tempering temperature (400 °C-700 °C). The susceptibility to intergranular corrosion was determined throught the degree of sensitization (DOS) using the Double Loop - Electrochemical Potentiokinetic Reactivation technique (DL-EPR) in a conventional three electrodes corrosion cell. On the other hand, the pitting susceptibility was evaluated by potentiodynamic polarization using a homemade corrosion mini-cell (based on a sessile electrolyte droplet), thus avoiding crevice problems typically seen with conventional arrangements. Imaging the microstructure with SEM, XRD analysis and thermodynamic and kinetic simulations were performed to understand the microstructural transformations and their relationship with corrosion resistance. The most severe sensitization occurs at the temperature where reversed austenite transformation is highest.
Effect of aging heat treatment H950 and H1000 on mechanical and pitting corrosion properties of uns s46500 stainless steel
(2018-01-05) BERALDO, C. H.; CALDERON-HERNANDEZ, J. W.; Rodrigo Magnabosco; ALONSO-FALLEIROS, N.
© 2018 Universidade Federal de Sao Carlos. All rights reserved.The effect of aging temperature on mechanical and pitting corrosion properties of UNS S46500 was investigated. Tensile and Hardness tests were carried out and the microstructure was analyzed by optical microscopy, scanning electron microscopy and X-ray diffraction; Thermo-Calc simulations helped in the phase identification. Pitting corrosion properties were investigated in 0.6M NaCl electrolyte with sulfate additions by Potentiodynamic Polarization (PP). Hardness, tensile and yield strength of the UNS S46500 steel after lower aging temperature, 510ºC (H950), are higher than the ones found in the 538ºC (H1000) aged steel.This result is explained by microstructure, X-ray diffraction and Thermo-Calc analysis, which indicated the presence of austenite, chi phase and probably Ni3Ti precipitates finely and uniform distributed throughout the martensite matrix. Pitting corrosion resistance is equivalent in both aging temperatures. The sulfate inhibitor effect on UNS S46500 steel was enhanced for 538ºC condition when the electrolyte reaches 1Cl-:1SO4 2- ratio, which is explained by Ni sulfate adsorption and the amount of interfaces in the microstructure resulting in smaller amount of adsorption sites, such as coarsened Ni3Ti precipitates, smaller fraction of chi phase and recovery of dislocations in martensite structure.

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