Engenharia de Materiais
URI permanente desta comunidadehttps://repositorio.fei.edu.br/handle/FEI/17
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10 resultados
Resultados da Pesquisa
- Effect of injection molding conditions on the properties of polyamide 6/calcium carbonate nanocomposite(2023-05-12) AUGUSTO, T. A.; CARASTAN, D. J.; SANTOS, A. N. B.; BONSE, B. C.© 2023 Wiley Periodicals LLC.The application range of polyamide 6 in lightweight part applications can be significantly increased by using appropriate processing parameters and by incorporating additives. Therefore, specimens were manufactured at varying mold temperatures and injection velocities to study the effect of injection molding parameters on the properties of polyamide 6 and its nanocomposite with nano-calcium carbonate. Mechanical properties, degree of crystallinity, density, heat deflection temperature, and melt flow index were measured to assess the effect of injection molding conditions on material properties. Mold temperature was the process factor that most affected polyamide 6 and polyamide 6/nano-calcium carbonate properties. Increasing this parameter increased density, impact strength, flexural strength, flexural modulus, and heat deflection temperature. The nanocomposite's degree of crystallinity, tensile modulus, and melt flow index also increased. High injection velocity reduced only the impact strength of the nanocomposite. The findings indicate that by modifying injection parameters, it is possible to improve mechanical properties and processing efficiency of polyamide 6 and its nanocomposites, bringing them closer to their maximum potential. Incorporating the nanofiller increased almost all properties except for impact strength and elongation at break. Nano-calcium carbonate provided considerable advantages to polyamide 6 mechanical performance and processability while increasing sample weight by only 1.5%.
- PA6/PA66/talc composite: Effect of reprocessing on the structure and properties(2022-04-05) DOMINGO, G. D.; SOUZA, A. M. C.In this study the effect of repeated injection molding cycles on the structure and properties of polyamide 6/polyamide 66/talc (PA6/PA66/talc - 35/35/30) composite was investigated for samples subjected to one, four, and seven processing cycles. Their morphology (scanning electron microscopy), structure (Fourier transform infrared spectroscopy), melt viscosity (melt flow index [MFI]), mechanical (tensile, flexural, impact, and fatigue tests), and thermal properties (differential scanning calorimetry and thermogravimetric analysis tests) were analyzed. The increase in MFI value and the decrease in the maximum decomposition temperature of PA6, observed by TG analysis, for samples subjected to seven processing cycles, indicated a possible reduction in molar mass of the PA6/PA66 matrix. These samples presented a decrease in degree of crystallinity of PA6 and PA66, which was more pronounced for PA6. The reprocessing of the composite did not present changes in the mechanical properties up to the fourth processing cycle, except for fatigue life which presented a 59% reduction. Samples subjected to seven processing cycles presented a decrease in tensile and flexural strength as well as in tensile and flexural modulus. Charpy impact strength of the samples did not significantly change upon reprocessing. The micrographs of the fatigue fractured surfaces indicated that the weak talc-matrix interaction and talc-matrix debonding became more evident with increasing processing cycles.
- Styrene-assisted grafting of maleic anhydride onto polypropylene by reactive processing(2008-02-05) Sílvia Bettini; Ruvolo Filho A.C.The grafting of maleic anhydride (MA) onto polypropylene (PP) was performed in the presence of the electron-donating monomer styrene (ST) according to a central composite experimental design, in which the initial MA and ST concentrations were varied. The grafting of MA onto PP in the absence of ST was also performed. All reactions were carried out in the molten state in a Haake rheometer. The amount of reacted MA and the extent of degradation in PP were determined by means of Fourier transform infrared spectroscopy and melt flow index (MFI) measure-ments, respectively. The results showed that the presence of ST in the reactive processing caused a reduction in MFI and an increase in the level of reacted MA when the initial MA concentration equaled the initial ST concentration. An increase in the initial MA concentration presented distinct behavior that depended on the ST content. ©2007 Wiley Periodicals, Inc.
- Effect of process parameters and composition on mechanical, thermal, and morphological properties of polypropylene/sawdust composites(2008-05-15) Sílvia Bettini; Uliana A.T.; Holzschuh D.Polypropylene/sawdust composites have been prepared according to a statistical experimental design, with varying sawdust and compatibilizer (maleic anhydride grafted PP) concentrations. To investigate process conditions, composites were first extruded in a twin screw extruder coupled to a Haake torque rheometer, without degassing, and then reextruded in a Werner Pfleiderer twin screw extruder, with two degassing zones. Process conditions were analyzed according to statistical techniques. Effect of the variables on mechanical properties was assessed through flexural modulus, tensile strength, and percent elongation at break and morphology was assessed by scanning electron microscopy. Comparison between the extruded and reextruded compounds indicated the need to reduce moisture, prior to and during processing, as well as the need of effective mixing of the compounds. Sawdust concentration showed to be the variable which affected most all properties assessed. Increase in sawdust concentration resulted in increased composite stiffness. The presence of the compatibilizer caused a slight increase in tensile strength and reduction in percent elongation at break, indicating improved adhesion at the PP/ sawdust interface. The reprocessed compounds were also analyzed by differential scanning calorimetry. © 2008 Wiley Periodicals, Inc.
- Assessment of the utilization of different peroxide dispersion media on the controlled degradation of polypropylene(2013-01-05) MUNOZ, P. A. R.; BETTINI, S. H. P.A two-step investigation of polypropylene-controlled degradation was performed. First the controlled degradation of polypropylene was investigated by assessing the effects of using dicumyl peroxide (DCP) and 2,5-dimethyl-2,5- di(t-butylperoxy) hexane (DHBP) in different suspensions (neat, calcium carbonate, and organically modified montmorillonite). The second part of this research was performed according to a factorial design at two levels (2 2 experimental design) with center point, in which peroxide concentration and reaction time were studied. Polypropylene degradation was assessed by melt flow rate (MFR) and parallel plate rheometry. Results showed that DCP presented higher molar efficiency in polypropylene degradation reactions in relation to DHBP; likely due to radical recombination reactions. The results also indicate that clay may catalyze the recombination reactions of polypropylene radicals. Copyright © 2012 Wiley Periodicals, Inc.
- Montmorillonite as support for peroxide in the melt grafting of maleic anhydride onto polypropylene(2016-11-10) MUNOZ, P. A. R.; BETTINI, S. H. P.© 2016 Wiley Periodicals, Inc.Grafting of maleic anhydride onto polypropylene was performed in a Haake torque rheometer, in the presence of organically modified montmorillonite, MMT (used as support for the peroxide), according to a 23 factorial design, where the maleic anhydride concentration (CMA), peroxide concentration (Cper) and reaction time (tr) were varied. For comparison, the reaction in the absence of MMT was also conducted. Polypropylene degradation was assessed by parallel plate rheometry and size exclusion chromatography (SEC) and percentage of reacted maleic anhydride (%MAg) was obtained by titration and FTIR spectroscopy. The results showed differences in both systems, conventional and in the presence of MMT. The structure of polypropylene grafted with maleic anhydride, PP-g-MA, indicates longer branches are formed in the presence of MMT compared to in its absence, demonstrated by FTIR analysis. As in conventional reaction systems, an increase in Cper caused an increase in %MAg and a reduction in molar mass. The variable CMA showed to be not significant in the grafting reaction in the presence of MMT, even at high DCP levels, at a 5% significance level. On the other hand, increase in CMA resulted in significant increase in viscosity. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016, 133, 44134.
- Linear viscoelastic behavior of compatibilized PMMA/PP blends(2013) De Souza A.M.C.; Calvao P.S.; Demarquette N.R.In this work, the morphology and linear viscoelastic behavior of PMMA/PP blends to which a graft copolymer PP-g-PMMA has been added was studied. The copolymer concentration varied from 1 to 10 wt % relative to the dispersed phase concentration. The rheological data were used to infer the interfacial tension between the blended components. It was observed that PP-g-PMMA was effective as a compatibilizer for PMMA/PP blends. For PP-g-PMMA concentration added below the critical concentration of interface saturation, two rheological behaviors were observed depending on the blend concentration: for 70/30 blend, the storage modulus, at low frequencies, increased as compared to the one of the unmodified blend; for 90/10 blend, it decreased. For 90/10 blend, the relaxation spectrum presented an interfacial relaxation time related to the presence of the compatibilizer (τβ). For PP-g-PMMA concentrations added above the critical concentration of interface saturation, the storage modulus of all blends increased as compared with the one of the unmodified blend. Copyright © 2012 Wiley Periodicals, Inc.
- ABS/HIPS blends obtained from WEEE: Influence of processing conditions and composition(2016) De Souza A.M.C.; Cucchiara M.G.; Ereio A.V.© 2016 Wiley Periodicals, Inc.The recycling of acrylonitrile-butadiene-styrene (ABS) and high-impact polystyrene (HIPS) from postconsumer electronic equipment housing was investigated. A preliminary study of shot size and particle size effects on the mechanical properties of ABS/HIPS (50/50) blends obtained directly via injection molding was conducted. Injection-molded specimens of ABS/HIPS blends, obtained at different compositions with or without previous extrusion, were subjected to mechanical, thermal, and morphological testing. Preliminary studies showed that a smaller particle size resulted in higher tensile and impact strength, regardless of the shot size used during injection molding. ABS/HIPS blends obtained using previous extrusion presented a slight increase in Young's modulus and a decrease in elongation at break and impact strength. The increase in glass-transition temperature related to the Polybutadiene (PB) phases of these blends indicated a possible increase in crosslinking structures during extrusion. In addition, these blends showed a coarse and heterogeneous morphology, suggesting that ABS did not completely mix with HIPS. Compared to processing conditions, the blend composition appeared to have a much stronger effect on the mechanical properties. The results obtained suggest the possibility of obtaining ABS/HIPS blends directly via injection molding as long as small ground particles are used.
- An investigation on recycled PET/PP and recycled PET/PP-EP compatibilized blends: Rheological, morphological, and mechanical properties(2015) De Souza A.M.C.; Caldeira C.B.© 2015 Wiley Periodicals, Inc.The effectiveness of P(E-co-MA-co-GMA) as a compatibilizer for recycled PET/PP and recycled PET/PP-EP (polypropylene (ethylene-propylene) heterophase copolymer) blends was investigated by means of morphological (scanning electron microscopy), rheological (small amplitude oscillatory shear), mechanical (tensile, flexural and impact tests), and thermal (differential scanning calorimetry) properties. Compatibilizer concentration ranged from 1 to 5 wt % with respect to the whole blend. All blends were obtained in a 90/10 composition using a twin screw extruder. Compatibilization effects for PETr/PP-EP were more pronounced due to ethylene segments present in both PP-EP and P(E-co-EA-co-GMA). PETr/PP-EP has shown greater dispersed phase size reduction, a more solid-like complex viscosity behavior and larger storage modulus at low frequencies in relation to PETr/PP blend. For both investigated blends, mechanical properties indicated an improvement in both elongation at break and impact strength with increasing compatibilizer content. PETr/PP-EP blends showed improved performance for the same level of compatibilizer content.
- Investigation on the use of coir fiber as alternative reinforcement in polypropylene(2010) Bettini S.H.P.; Bicudo A.B.L.C.; Augusto I.S.; Antunes L.A.; Morassi P.L.; Condotta R.; Bonse B.C.Polypropylene/coir fiber composites were prepared according to an experimental statistical design, in which the independent variables, coir fiber, and compatibilizer content, were varied. The compatibilizer used was maleic anhydride grafted polypropylene (PP-g-MA). Compatibilizer free composites were also prepared. Composites were processed in a corotating twin-screw extruder and submitted to mechanical and morphological analyses. The effects of the independent variables on the mechanical properties were assessed through tensile strength, elongation at break, flexural modulus, and impact strength. The morphological properties were assessed by scanning electron microscopy (SEM). The results indicated the need for using compatibilizers in the composites due to the incompatibility of PP and coir fiber. The variable with the strongest effect on the properties was coir content, whose increase caused increase in tensile strength, impact strength and elastic modulus, and decrease in elongation at break. The presence of PP-g-MA was fundamental to achieving the aforementioned results. The effect of increasing compatibilizer content was only observed for the elastic modulus. © 2010 Wiley Periodicals, Inc.